Thursday, October 30, 2008

Easel 2

8:20 AM Comments 0

With the feet mortised and curved, and the column mortised, and all parts thoroughly sanded, I joined all the parts using loose tenons and glue.

All three feet were glued on at the same time.  A few pin nails held each of them securely in place while the glue dried.

After the feet dried overnight the easel was lowered to the floor and used a level to make sure it was perfectly vertical.

Next, I laid out and cut two mortises, one into the back of the picture rest and one into the middle of the column.

The mortise in the main column was a huge chore!  Given the fact that the column’s diameter was constantly changing, there was no easy way to clamp on my plunge router and cut out a mortise.  The mortise was cut using a hand drill, chisels, a lot of time, and lots of patience!

Once the mortises were cut we dry fitted the joint and everything passed inspection beautifully.  We then gave everything a quick final sanding and sent them into the finishing room for a coat of stain and a couple of layers of lacquer.

Once the parts had a weekend to dry, we added glue and a loose tenon, and presto, we had an easel!

A look at the final product.  It stands 59″ tall, with 8″ legs, and a 4″ wide rest.  The picture frame sides are 4″ wide and will hold an 11″x14″ picture. Gorgeous eh?

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